You may also have an issue with your battery. I am praying Im wrong or its just a gasket. . This site is owned and operated by Yard Floor. Greatly appreciated! The light came on again today. How To Fix Braking Issues in Massimo UTVs. This however depends on your budget and the type of Massimo UTV. By But slight variations in production tolerances can cause issues such as the clutch engaging too soon. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Avoid driving your Massimo utility vehicle in the rain. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. I took it to the local Massimo authorized shop, he kept it 3 days . When this happens, there is usually no need to worry. If you find any, call a professional to repair them. Its unlikely that your exhaust may become clogged, but it can happen. Let it dry and re-grease it with dielectric grease. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Remove the motor and give it a proper cleanse with an electric-cleaner. This unfortunately results in quite a number of bad fuel injectors. Presumably manual transmission. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. Please note that the clutches will be spinning at high speeds. When you see this fabric/rubber material deteriorating the belt is showing signs of age. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. 1. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Is water circulating? Probably the clutch plates aren't separating properly. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Im William Guzenski, ASE certified master automobile technician & automotive expert. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. Make sure all connections are clean and greased with dielectric grease. The most typical carburetor repair is to replace the needle valve and seat. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. Are Massimo UTV problems a deal breaker? Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. Make that the air filter is clean and that the airbox intake is . If the bike shifts when using the emergency shifter, you need to address the shifter motor. I have a 2011 hisun 800 utv. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. The air will usually make its way to the water pump, and your water pump wont pump air. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . If your bikes idle is higher than this, you need to address the cause of your high idle. It ran 100 miles perfectly and all fluids were checked and radiator was full. This problem is more common in Massimo 400 and 500 UTV. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. $113.82. Replacing the spark plug is the first thing you should attempt. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. Spacious cargo bed for hauling farm produce, hay, and other cargo. If the problem persists, the transmission system might be faulty. BBB Business Profiles may not be reproduced for . Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Inspect the ball-ends for wear. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Inspect the emission system and transfer pump screen for any fault. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. The reviews seem to say parts and service are slow to happen. These issues are discussed below. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. The hose neck on the head has nothing in it. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Some ATVs have adjustable gear linkage. Most ATVs should idle around 1100-1200RPM. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. They didnt make their debut until 2014 at the AIM Expo in Orlando. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Check the exhaust system in addition to the air intake. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Adjust the ball ends until they drop straight onto the shifter. There IS a Thermostat. Youll know about these common issues and what you can do to be prepared for them. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. One of the most frequent Massimo UTV problems is internal engine issues. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? MSRP: $823.99. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. As you are doing it you have to keep radiator full. If it appears to be in bad shape, you can order a replacement online. Then stalls. Fixing this issue is relatively easy. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. It might potentially indicate a problem with the parking brake. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. This relieves the tension on the gearbox and allows you to shift gears. I'm also the owner and editor of BoostATV.com. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Your coolant system should be bled of any air bubbles at this point. To bleed the air from the system of your UTV, follow the steps below. Dying young is easy. thanks a lot .. 99% sure its head gasket. Thought it was solenoid but ended up starter. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. ! One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. They are fairly affordable. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). It contains important safety information. Engine -. Unfortunately, Massimo has a rather short and limited warranty. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. The company retailers are distributed worldwide. You may find that the problem is worse at colder temperatures. . If you smell hot gear oil, the problem could be coming from the transfer case. Visually inspect and repair if you see any signs of damage. If not adjusted correctly, the bike will not shift as it should. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. No smoke and no water coming out exhaust. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Pasted as rich text. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. Inspect the 4th relay located beside the battery. This is one of the easiest to verify, but its also one of the most crucial. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). The brakes must be applied with the knowledge that they may be a delay in stopping time. Winching 101: How Does an ATV Winch Actually Work? Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Your previous content has been restored. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. Learn More. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. 2680 Kettner Blvd, San Diego, CA 92101, USA. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. As a preventive measure, avoid using the Massimo utv in the rain. . 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