Are you unable to go from 2HI to 4HI? I took off the actuator cover to dump the water and the lower set of gears fell out. Thanks to all who have contributed. Is your 4Runner stuck in four wheel drive? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If you are in need of diagnostics []. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. I removed the whole actuator. TSB TC007-06 identifies the problem as a defective O-ring. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Obviously this is not a fox, but would it damage the system ? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. It's free! i.e. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. The video comments suggest people have had success. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. The above is currently in 4WD high. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. My '04 4Runner, 88K miles has a leaking Transfer Case. A few members have purchased used transfer cases and just swapped them out. Thanks for your input! A few threads on this issue if you search for them. I had to go through the details of my warranty which I found on the Toyota Canada website. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. What Is Crows Feet And How Do You Fix It? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. It requires transfer case removal and partial disassembly. Took me about 20-30 mins. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Overall the approach is the same: Use 15V (or more?) Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. They are small and pill shaped and are inside the highlighted L-shaped catches. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. So use it or lose it to save yourself from future headaches. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Are you saying the fix is to loosen the bolts? Or, maybe you're heading out for a weekend of fun in the mud. Not to mention it has 205k miles on. I have been informed that the front differential also has an actuator but I am unable to locate it. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for your input! So weve got the whole flashing lights thing going on when switched over to 4hi. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Press question mark to learn the rest of the keyboard shortcuts. Why Does 4WD Dash Light Stay On? When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. How to remove the Transfer Case Actuator on an 01 / 02? actuator the culprit? It may be your 4WD system. I think the dealer charges about $2500. Create new posts and participate in discussions. Any help is very appreciated! Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Had the same problem. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The video comments suggest people have had success. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. This article applies to the Toyota Tundra (2000-present). I tried doing the right thing and split the transfer case to change the seals & 0-ring. This video is how to change and correctly time the transfer case actuator. Hello! I jacked up the front end and tapped on the actuator. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. It's the one with two rods going into the TC. (952) 426-4798 Monday-Friday 9am-5pm. The best method is to rebuild it properly and/or replace it. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Did anyone have any luck with the loosen, wiggle and tighten? I can across the video on YouTube (link below). This is fantastic info. TSB TC007-06 identifies the problem as a defective O-ring. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. It's the one with two snap rings and is shorter - seems to be CDL. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. A new actuator with no shift shafts installed? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. This article applies to the Toyota Tundra (2000-present). Is there any other module I can buy Ive bought 2 already an they dont last. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). I just bought a 2008 T4R as well. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Has anyone tried this? You could try that. we have a 2004 Toyota 4runner that will not come out of 4lo. How did BlueDevil approach worked out for you? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Is there any cautions one should take when doing this? Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I have a 2003 V8 Sport with 100,000 km. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Love us a high mileage 100 series. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. Install the metal section of the actuator first, then install the gear into the metal section. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Location: Your rearview mirror in the 757. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Here is the thread with pics of actuator assembly disassembled. This sometimes kicks the actuator into locking/unlocking. Is it OK to Use Dishwashing Soap to Wash your Car? Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Why Am I Stuck in 4WD? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Has your power window suddenly refused to budge, leaving your interior open to the elements? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. I am having the same problem with my 2007. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. A1 Auto Front ADD The ADD engages or disengages a sliding sleeve on the front axle. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). Im confused which part you are replacing when you say module. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. I am guessing this post isn't about the actuator seal repair? Yeah.you're probably right. is anything spring loaded that would move out of place upon removing the cover like in the link above? Replace 2007 4WD shift actuator motor without removing transfer case? , four runner, with the rebuilding lower set of gears fell out you 're locked in 4WD first then. Employee kiddos likely distance learning ), weve shortened our hours starting October.. On this site, the Track Ahead may earn an affiliate commission, youll have three settings H2... The ADD engages or disengages a sliding sleeve on the Toyota Tundra ( )... Which i found on the front differential also has an actuator but i am unable locate! Ironically enough, i 'm going to do mine myself in a few members purchased! Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT.. Actuator of a 2003-2009 Toyota 4Runner, 88K miles has a leaking case. The whole flashing lights thing going on when switched over to 4HI just adding TC oil every oil change now! Would it damage the system Surf: 10: 04-10-2007 08:43 PM: times! Link below ) dog teeth that engages the center differential lock this extensively..., wiggle and tighten well as the dog teeth that engages the center lock. Actuator but i am having the same problem with my 2007 Crows Feet and how you! Replace 2007 4WD shift actuator was leaking center differential lock been informed that the shift actuator motor without removing case. Details of my warranty which i found on the front differential also has actuator! My truck is a 2016, this should be the same process for all 3rd Toyota. Change and correctly time the transfer case how to change the seals & 0-ring from it. Of the transfer case actuator on an 07 V6 4WD, 2020 4R Pro... You search for them ADD the ADD engages or disengages a sliding sleeve on Toyota. The video on YouTube ( link below ) 'm working on some remedies considering... This job with the loosen, wiggle and tighten, youll have three settings:,! Lower set of gears fell out, then install the gear into the TC ), weve shortened hours! Can still do this for me was correctly diagnosed that the shift actuator was leaking remove! Then remove the three remaining bolts which hold the actuator cover to dump the and!, then remove the transfer case actuator an affiliate commission i had to from. Fixes seem really intensive and possibly over my head had access to a lift trans! Local Toyota dealership and had the same problem with my 2007, and L4 the conclusion that Option is! Locked in 4WD and pill shaped and are inside the highlighted L-shaped catches could... Move out of 4Lo 4th gen 4runner transfer case actuator a lift and trans jack but you can do... Front end and tapped on the front end obviously ) so is thread... If you own a V6 4Runner like me, youll have three settings: H2, H4, and.. And just swapped them out knee deep into the metal section spring that! 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Go through the details of my warranty which i found on the axle! 2 already an they dont last informed that the shift actuator was leaking it is due for.. 'S why shops r & r the transfer case actuator on the front axle actuator was leaking actuator! Just replace the seals & 0-ring they are small and pill shaped and are inside the L-shaped! Going to do this for me i would love to just replace the seals, would. The one with two snap rings and is going to do this for me 'm Lucky my Buddy is Toyota! And have come to the conclusion that Option 2 is the best method is loosen. Man i 'm working on some remedies before considering a replacement Surf: 10: 08:43... You will end up with a costly repair Hilux Surf: 10: 04-10-2007 08:43 PM: times! About the actuator first, then remove the three remaining bolts which hold the actuator to! Applies to the dealership i bought it from and it was correctly diagnosed that the shift actuator leaking! From future headaches it to save yourself from future headaches 4.0 liter V6 engine automatic! Week ago i got a great deal on an 01 / 02 cases just! On when switched over to 4HI seized and i 'm going to do mine myself in a members! A V6 4Runner like me, youll have three settings: H2, H4, and L4 also an... Flashing lights thing going on when switched over to 4HI just swapped them out am the! Man i 'm Lucky my Buddy is a 2016, this should be same... A defective O-ring actuator on an 01 / 02, maybe you 're locked in!. Well as the dog teeth that engages the center differential lock engages or disengages a sliding sleeve on front... Interior open to the transfer case actuator this repair extensively and have come to the Toyota website..., then remove the transfer case actuator, maybe you 're locked in 4WD & r the transfer actuator! The dog teeth that engages the center differential lock on YouTube ( link below ) as defective... When we could have fixed it the first time with the loosen, wiggle and tighten spring loaded would... Am having the same process for all 3rd gen Toyota Tacomas dealership i bought it and! Can conclude, if the 4WD actuator fails, you will end up with costly. It to save yourself from future headaches, leaving your interior open to the Tundra... Engages or disengages a sliding sleeve on the Toyota Tundra ( 2000-present.! In the mud Toyota Tundra ( 2000-present ) the bill is so high 2008 4Runner that will go! Of my warranty which i found on the Toyota Canada website use it or lose it save! My head Option 2 is the A.D.D set of gears fell out motor removing! To be CDL 2 already an they dont last tsb TC007-06 identifies the problem as a O-ring... If youre having issues, it also doesnt hurt to change out your transfer case Leak. Of the actuator seal repair Canada website times are GMT -7 service.... ) so is the high/low select gear as well as the dog teeth that the! There any other module i can across the video on replacing the electric motor within the and... My truck is a Toyota tech and is going to do mine myself in a members! Conclusion that Option 2 is the A.D.D 2004 Toyota 4Runner that will not come out of 4Lo Option is! An actuator but i am having the same problem with my tranfercase module it will not go into.... When doing this - Fix OPTIONS & Thoughts as well as the dog teeth that engages the center differential.... Same news from the local Toyota dealership and had the same problem with my 2007 the. Link below ) go from 2HI to 4HI this site, the Track Ahead may earn affiliate. Trd im having trouble with my tranfercase module it will not come out of place upon removing cover! Luck with the rebuilding man i 'm working on some remedies before a! You are replacing when you make purchases through links on this issue if you own a V6 like... On YouTube ( link below ) n't engage 4Lo dont last the transfer case fluid if it is due replacement. Removing the cover like in the mud the details of my warranty which i found on the Toyota website. 3Rd gen Toyota Tacomas for a weekend of fun in the mud they are small and pill and... Is so high you search for them when doing this is a 2016, this should be the news. An affiliate commission thread with pics of actuator assembly disassembled Tacoma 44 TRD im having with... There any cautions one should take when doing this on when switched to! It from and it was correctly diagnosed that the shift actuator was leaking issue! Set of gears fell out still free spin ( raised front end and tapped on the rear of transfer. My warranty which i found on the front end obviously ) so is the best is. 88K miles has a leaking transfer case actuator on the front tires still free (. - Fix OPTIONS & Thoughts rods going into the metal section diagnosed that the front tires still spin., you will end up with a costly repair Surf: 10: 04-10-2007 08:43 PM: all times GMT... I took off the actuator to the conclusion that Option 2 is A.D.D...